GEI Spark Transformer for Gas Ignition Systems

Spark Transformers — US Manufacturer

GEI Inc. designs and manufactures spark transformers for gas ignition systems used in HVAC equipment, commercial cooking appliances, and industrial burners. Our spark transformers deliver reliable high-voltage output in a compact form factor, with selectable output connectors that simplify OEM assembly.

Based in Diamond Bar, California with global manufacturing operations, GEI has supplied ignition components to leading equipment manufacturers since 1997. We support both standard catalog spark transformers and fully custom designs for OEM integration.

How Spark Transformers Work

A spark transformer (ignition transformer) converts standard line voltage (typically 120V AC) into high voltage — usually 10,000 to 15,000 volts — at the secondary winding. This voltage jumps across a spark gap at the ignition electrode, creating an arc that ignites the gas-air mixture in the combustion chamber.

Spark ignition systems are widely used in:

  • Commercial and industrial gas burners
  • Heavy-duty furnaces and boilers
  • Commercial ovens, ranges, and fryers
  • Process heating equipment

GEI Spark Transformer Features

  • Compact design — fits tight equipment enclosures without compromising output
  • Selectable output connector — flexible terminal options for different OEM wiring harnesses
  • Reduced assembly time — plug-and-play connector options streamline production lines
  • Ignition circuit support — GEI engineers assist with circuit design and verification
  • Long service life — built for continuous-duty commercial and industrial applications

Model 011_1.1: Our standard spark transformer series is engineered for reliable high-voltage output with a compact footprint. View full specifications in our product catalog.

Spark Transformers vs. Hot Surface Ignitors

Equipment manufacturers choose between spark ignition and hot surface ignition based on application requirements:

  • Spark transformers — instant ignition via electrical arc; common in commercial/industrial equipment with higher gas pressures
  • Hot surface ignitors — silent, glow-based ignition; dominant in residential HVAC furnaces and water heaters

GEI manufactures both spark transformers and hot surface ignitors, enabling OEM partners to source complete ignition solutions from a single US supplier.

Applications

  • Commercial HVAC — rooftop units, packaged heaters, commercial boilers
  • Food Service Equipment — commercial ranges, ovens, griddles, fryers
  • Industrial — process heaters, powder coating ovens, drying equipment
  • Power Generation — auxiliary gas-fired equipment

Spark Transformer Product Catalog

View Spark Transformer Models & Specifications →

OEM Custom Spark Transformer Design

GEI works with OEM engineering teams to develop spark transformers matched to your equipment's voltage, mounting, connector, and output requirements. Contact us for ignition circuit design support and prototype samples.

Request a Spark Transformer Quote

Contact our sales engineering team for specifications, samples, or OEM partnership inquiries.

Contact GEI Inc.